4月(yue)27日,中華全(quan)國總工(gong)會發(fa)布關于(yu)表彰2021年全(quan)國五一(yi)勞動獎和全(quan)國工(gong)人先鋒號的決定,安徽叉車集團核心控(kong)股子(zi)公司(si)安徽合(he)力(li)股份有限公司(si)橋箱(xiang)事業部數控(kong)車工(gong)班(ban)榮獲(huo)“全(quan)國工(gong)人先鋒號”榮譽。
用工(gong)匠精神 打(da)造先鋒隊伍(wu)
安徽叉車(che)(che)(che)集(ji)團核心(xin)控(kong)(kong)股子公(gong)(gong)司安徽合(he)力股份有(you)限公(gong)(gong)司橋(qiao)箱(xiang)事業部數(shu)控(kong)(kong)車(che)(che)(che)工(gong)班成(cheng)立(li)于2005年(nian),是公(gong)(gong)司一支重(zhong)要(yao)的(de)骨干生(sheng)(sheng)產(chan)隊伍。班組現有(you)18人(ren)(ren)(ren),其中黨員(yuan)3名(ming)、本(ben)科5人(ren)(ren)(ren)、高(gao)級(ji)工(gong)人(ren)(ren)(ren)技師(shi)(shi)1名(ming)、工(gong)人(ren)(ren)(ren)技師(shi)(shi)5名(ming)。班組主(zhu)要(yao)承擔1-10噸叉車(che)(che)(che)變速(su)箱(xiang)散(san)件(jian)及裝載機(ji)、牽引車(che)(che)(che)等重(zhong)要(yao)零(ling)部件(jian)的(de)車(che)(che)(che)銑加(jia)工(gong),擁有(you)先進的(de)高(gao)精度數(shu)控(kong)(kong)加(jia)工(gong)設(she)備和兩條(tiao)數(shu)控(kong)(kong)自(zi)動化生(sheng)(sheng)產(chan)線。數(shu)年(nian)來,班組以(yi)“創(chuang)一流工(gong)作業績”為主(zhu)題(ti),緊緊圍繞企(qi)業方針目(mu)標,以(yi)“實時有(you)效、追求(qiu)卓越”的(de)管(guan)理理念,組織開展各項工(gong)作,成(cheng)效顯(xian)著(zhu),碩(shuo)果累累。
該班(ban)組(zu)(zu)先后榮(rong)獲“安(an)(an)(an)徽(hui)(hui)省(sheng)優(you)秀(xiu)(xiu)班(ban)組(zu)(zu)”“全(quan)(quan)(quan)國(guo)(guo)(guo)女職工(gong)建工(gong)立(li)業標(biao)兵崗”“安(an)(an)(an)徽(hui)(hui)省(sheng)青年(nian)文明號”“全(quan)(quan)(quan)國(guo)(guo)(guo)機械(xie)工(gong)業優(you)秀(xiu)(xiu)質量信得過班(ban)組(zu)(zu)”“安(an)(an)(an)徽(hui)(hui)省(sheng)模范(fan)班(ban)組(zu)(zu)”“安(an)(an)(an)徽(hui)(hui)省(sheng)青年(nian)安(an)(an)(an)全(quan)(quan)(quan)示(shi)范(fan)崗”“全(quan)(quan)(quan)國(guo)(guo)(guo)青年(nian)安(an)(an)(an)全(quan)(quan)(quan)示(shi)范(fan)崗”等稱號。前任(ren)班(ban)長(chang)董(dong)慧(hui)榮(rong)獲“全(quan)(quan)(quan)國(guo)(guo)(guo)勞動(dong)模范(fan)”“全(quan)(quan)(quan)國(guo)(guo)(guo)優(you)秀(xiu)(xiu)班(ban)組(zu)(zu)長(chang)”“全(quan)(quan)(quan)國(guo)(guo)(guo)技(ji)術能(neng)手”“中華技(ji)能(neng)大(da)獎”“安(an)(an)(an)徽(hui)(hui)省(sheng)最美職工(gong)”“安(an)(an)(an)徽(hui)(hui)省(sheng)江(jiang)淮杰出工(gong)匠”等榮(rong)譽,并(bing)享受國(guo)(guo)(guo)務院特殊(shu)津貼。現任(ren)班(ban)長(chang)熊(xiong)麗榮(rong)獲“安(an)(an)(an)徽(hui)(hui)省(sheng)技(ji)術能(neng)手”“安(an)(an)(an)徽(hui)(hui)省(sheng)五一巾(jin)幗標(biao)兵”稱號等。
樹旗幟(zhi),建設(she)(she)學習型“先鋒號(hao)”。班組(zu)秉著用(yong)心(xin)工(gong)(gong)作(zuo),用(yong)心(xin)鉆研的(de)(de)理(li)念(nian),精(jing)益求精(jing),開(kai)展(zhan)“每日一(yi)題”“崗位(wei)練(lian)兵(bing)”“導(dao)師帶徒”等(deng)活(huo)(huo)動(dong),利(li)用(yong)起工(gong)(gong)余時間組(zu)織舉辦(ban)“微講堂”,選拔技術骨(gu)干輪流為青工(gong)(gong)傳授經驗,用(yong)多種形(xing)式(shi)生動(dong)形(xing)象對機械加(jia)工(gong)(gong)中出現(xian)的(de)(de)困難點(dian)進行講解和(he)指導(dao),努力使成(cheng)員能在短的(de)(de)時間里掌握崗位(wei)操作(zuo)技能,組(zu)織班組(zu)成(cheng)員積(ji)極(ji)開(kai)展(zhan)“小革新、小發明、小改造(zao)、小設(she)(she)計(ji)、小建議(yi)”活(huo)(huo)動(dong),結合現(xian)場實際,通(tong)過分析、試驗、測量、論(lun)證,設(she)(she)計(ji)制作(zuo)模具(ju)、快速檢具(ju)和(he)方(fang)便現(xian)場作(zuo)業的(de)(de)工(gong)(gong)具(ju),提高生產效率。
提(ti)質量,建設(she)攻關(guan)型“先鋒(feng)號”。推廣(guang)CAXA軟(ruan)件運用(yong),用(yong)自動(dong)(dong)編程代替手(shou)工(gong)(gong)(gong)編程,解決數(shu)控(kong)(kong)(kong)車削橢(tuo)圓(yuan)槽、圓(yuan)弧螺紋(wen)和(he)非(fei)圓(yuan)曲線等異形零件加(jia)(jia)工(gong)(gong)(gong)問題(ti),開展(zhan)征集“金點子”活動(dong)(dong),將經典案例、問題(ti)照片,整(zheng)理歸納輔助指導現場作業的(de)《作業手(shou)冊》,改(gai)變部分隊員存(cun)在的(de)習(xi)(xi)慣性(xing)陋習(xi)(xi),要求自覺(jue)學習(xi)(xi)和(he)嚴格遵(zun)守,開展(zhan)多(duo)技(ji)能工(gong)(gong)(gong)的(de)培(pei)養,切實提(ti)升業務技(ji)能。2019年,公司推進(jin)智能制(zhi)造(zao)項目(mu)(mu),數(shu)控(kong)(kong)(kong)車工(gong)(gong)(gong)班作為數(shu)控(kong)(kong)(kong)自動(dong)(dong)化(hua)項目(mu)(mu)的(de)第一個試點班組(zu),班長帶領(ling)班組(zu)員工(gong)(gong)(gong)在方案設(she)計(ji)、桁架機械手(shou)選(xuan)型、自動(dong)(dong)化(hua)整(zheng)體集成及生產線布局等方面不斷優化(hua)創新,五種產品加(jia)(jia)工(gong)(gong)(gong)優化(hua),不僅破解了(le)技(ji)術(shu)瓶頸,使生產線提(ti)前(qian)投入使用(yong),還(huan)使生產效(xiao)率提(ti)高了(le)28%,一個工(gong)(gong)(gong)人可以同時操作5臺設(she)備。
謀發(fa)展,建設(she)創新(xin)型“先鋒號”。軸承架(jia)是3t機械變(bian)速箱中(zhong)重要(yao)零部件,產(chan)量大,需6道(dao)(dao)工(gong)序,涉(she)及數控(kong)車床和(he)(he)磨(mo)床,產(chan)品(pin)精度高(gao)(表面(mian)粗糙度),在人工(gong)裝夾過程(cheng)中(zhong)容易出現(xian)外徑跳動(dong),容易產(chan)生(sheng)不合格品(pin),對操作人員技能要(yao)求高(gao),且(qie)人工(gong)上下料勞動(dong)強(qiang)度大,尤其是磨(mo)床工(gong)序,當前(qian)已(yi)經成(cheng)為(wei)生(sheng)產(chan)瓶頸工(gong)序,2020年推進(jin)軸承架(jia)智能制(zhi)造項目(mu),班長熊麗將軸承架(jia)產(chan)品(pin)原來的六道(dao)(dao)工(gong)序改為(wei)車、磨(mo)、銑三(san)道(dao)(dao)工(gong)序一條生(sheng)產(chan)線(xian)加(jia)(jia)工(gong),實(shi)現(xian)了(le)少人化自動(dong)加(jia)(jia)工(gong),自動(dong)化生(sheng)產(chan)線(xian)采(cai)用檢測系統實(shi)時控(kong)制(zhi)產(chan)品(pin)質量,梯形螺紋(wen)采(cai)取螺紋(wen)銑削加(jia)(jia)工(gong)的新(xin)方法,使生(sheng)產(chan)效率提(ti)高(gao)了(le)42%,提(ti)高(gao)經濟效益120萬。2020年班組共完成(cheng)工(gong)藝(yi)改進(jin)和(he)(he)新(xin)產(chan)品(pin)試制(zhi)項目(mu)達(da)130多項。
技術(shu)工人隊伍是支撐中國制造、中國創造的重要(yao)力(li)(li)量。安徽合力(li)(li)股份有限公司橋箱事業部(bu)數控車(che)工班始終秉承(cheng)“以人為本,以精(jing)(jing)品回報社會”的核心(xin)價值觀(guan),大力(li)(li)弘揚勞模精(jing)(jing)神(shen)、勞動(dong)精(jing)(jing)神(shen)、工匠(jiang)精(jing)(jing)神(shen),激勵更多勞動(dong)者特(te)別是青年一代走(zou)技能成才、技能報國之(zhi)路,致力(li)(li)于培養更多高(gao)技能人才和大國工匠(jiang),助力(li)(li)實現高(gao)質量發展。